Carburetor Replacement for Polaris Sportsman 500 Fuel Pump 4WD ATV QUAD 1996-1998 NON HO. 4.5 out of 5 stars 36. 50+ bought in past month. $51.90 $ 51. 90. FREE delivery Sat, ... KIPA Carburetor For Polaris Sportsman 500 Carburetor 4X4 ATV Quad 1996-1998 NON HO, OEM Part Number 3130754 3130665, With Fuel Filter & Carbon …Carburetor Assembly Fits Polaris Sportsman 500 (1996-2001) Product Description & Features: Fits: Polaris Sportsman 500 (1996-2001), ATP 330 (2004-2005), Big Boss 500 (1998-2002), Hawkeye 400See my experiment how I solved my carburetor issues with a slide carb on a Polaris 500 engine and increased power. No air leaks to worry about or bad air hoses.Nov 1, 2017 · To narrow down the issue without jumping in and replacing everything, disconnect one line from tank at the shutoff and check for good flow, check both reserve and main fuel lines. Then reconnect and check for flow after shutoff turning switch to all 3 settings. Then make sure lines are all connected correctly and pull line that would go to carb ... Carburetor Assembly Fits Polaris Sportsman 500 (1996-2001) Product Description & Features: Fits: Polaris Sportsman 500 (1996-2001), ATP 330 (2004-2005), Big Boss 500 (1998-2002), Hawkeye 400 Read moreView online or download Polaris 1998 Big Boss 500 6x6 Service Manual. ... Oil Tank Vent Line Routing (1996 Sportsman 500) Diagram. 54. ... Fuel Flow Diagrams. 253. To Carburetor 5. Install clamps on fuel line. 6. Turn fuel valve ON. 7. Start engine and inspect for leaks. 8. Reinstall fuel tank. Polaris Sales Inc. 4/99... Page 105 4. Inspect the drained fuel for water or sediment. 5. Tighten drain screw. 6. Turn fuel valve to “on”. 7. Start machine and check for leaks. Fuel Valve 2-Strokes (400cc ...Apr 27, 2020 · Either the pump diaphragm (#3 in the second pic) is leaking fuel through the pulse line directly into the intake or the needle valve inside the carb (#25 and 26 in the first pic) is not sealing off causing the cab bowl to overfill. To check the pump, pull the impulse line from the pump to the FRONT of the carb off and see if its wet/has fuel in it. hey, i have a 2004.5 600 twin. I assume the fuel pump is probally in the same place as mine. follow the fuel line from the shut-off, it will go tofuel pump(a flat looking objct, mounted to fram), and to fuel filter, to carb. IMO, i would take off the line past filter, and blow into fuel tank, to force fuel through pump, and through filter. see ...30. Shaft-Center Drive. Part Number:3233715. This product is currently out of stock. Visit your local Polaris Service Center for replacement. Fix your A01CH50AA Sportsman 500 Ho (2001) today! We offer OEM parts, detailed model diagrams, symptom-based repair help, and video tutorials to make repairs easy.Polaris 1998 Sportsman 500 Pdf User Manuals. View online or download Polaris 1998 Sportsman 500 Service Manual ... Oil Tank Vent Line Routing (1996 Sportsman 500) Diagram. 54. Maintenance. 56. Periodic Maintenance Chart. 58. Pre-Ride/Daily Inspection. 59. ... Fuel Flow Diagrams. 253. Mikuni VM Carburetor Exploded Diagram. 254. …Polaris Fuel system atv sportsman 335/500 trailboss MagnumPolaris SPORTSMAN 500 A04CH50AO-AQ-AR-AS-AT-AV-AW-AX. CARBURETOR. Diagram. Catalog. Polaris. ATV. 2004. SPORTSMAN 500 A04CH50AO-AQ-AR-AS-AT-AV-AW-AX. CARBURETOR.Diagrams Shown are for U.S. Models Engine, Carburetor Mounting & Fuel Lines Prices shown are USD Ref# Part MSRP Qty 1 FUEL LINE, 1/4 ID 8450003-1525 $69.99 2 STRAP-CARB,500,PLTD 5254318 3 SCREW AND WASHER ASSEMBLY 3085698 $2.95 4 NYLOK FLANGED NUT 7542153 $3.99 5 FUEL VALVE, PLASTIC, INCLINE 1/ 7052248 $24.99 6 MOUNT, CARBURETOR 3110050 $9.99 72. Remove line clamps at both ends of the filter. 3. Remove fuel lines from filter. Drain Screw 4. Install new filter and clamps onto fuel lines. 5. Page 24: Air Filter Service GENERAL INFORMATION 8. Start engine and re-check for leaks. 2. Remove the airbox cover to expose the filter element. Sportsman 90 Fuel Valve COMPRESSION TEST 3.There's a switch in the throttle that cuts out the ignition in case the throttle cable breaks and it has to be adjusted properly. It's supposed to cut out in reverse. That's a safety feature. You have to press the little yellow button on the left handle bar (reverse override) to have 4x4 and full power in reverse.My polaris outlaw 500 sarted cuting out last ride could not ecerate past 1/4 throtle and was back fireing so went to fix and wont run at all i have spark, plug is wet, changed fuel, seems to have compresion, when it turns over it tries to fire at times more like a hickup almost stops the sarter and a puff of smoke out the carb. im about to tare ...Fuel Lines – Hard-sided hoses with quick-disconnects on each end. There are two: one from the tank to the inline filter, and one from the filter to the fuel rail. ... 2011 Sportsman 500 HO Touring: Polaris 3500 lb. Winch, Kimpex Adventure XL Trunk, ... Carburetor looks clean, removed the AMS sensor - that looks ok too, the fuel rail is …May 9, 2011 · Not sure on the 2008 (although looking at part diagrams it looks exactly the same), but on the 2010 that thing in the tank on the 500 HO is a fuel sender, not the pump. It functions to operate the gas gauge not pump fuel. The fuel pump is under the left fender (drivers side) and is a system of diaphragms that hold a slight vaccuum. Offroad Vehicle Polaris 400 Sportsman Use And Care Manual. (40 pages) Offroad Vehicle Polaris Trail Blazer Service Manual. (666 pages) Offroad Vehicle Polaris A12MH46AX Service Manual. (432 pages) Offroad Vehicle Polaris 500 HHO 2013 Owner's Manual. Maintenance and safety (145 pages) Offroad Vehicle Polaris Sportsman 9922237 Owner's Manual.HOW TO - Polaris Sportsman 500 Carburetor Clean Carb …To Carburetor 5. Install clamps on fuel line. 6. Turn fuel valve ON. 7. Start engine and inspect for leaks. 8. Reinstall fuel tank. Polaris Sales Inc. 4/99... Page 105 4. Inspect the drained fuel for water or sediment. 5. Tighten drain screw. 6. Turn fuel valve to “on”. 7. Start machine and check for leaks. Fuel Valve 2-Strokes (400cc ...2473 posts · Joined 2011. #3 · Mar 27, 2011. i have the same bike, it is in fact your carb vent like cwlongshot said. 2016 Sportsman 450, Polaris front bumper, Powermadd Sentinel handguards, Runva 2500lb Winch, Two Auxbeam 4" LED Light Bars, Rubberdown Customs 1/4" wheel spacers on front, running on 26" Kenda Bearclaw htr's.Polaris Sportsman 500 4x4. Fuel Parts. POWERSPORTSiD is your trusted source for all your Polaris Sportsman 500 4x4 Fuel Parts needs. We expand our inventory daily to give you the latest and greatest in Powersports products.Jan 2, 2021 · 1998 Polaris 300 Xplorer Carburetor Hose Routing Atv Forum. 2001 Polaris Xplorer 400 Fuel Vent Line Atv Forum. 400 Scrambler Sport Rcr Pipe Kit Ritter Cycle Racing Inc. Polaris Atv Fuel Pump Replacement Line Routing Trail Boss Blazer Sportsman Scrambler You. Where Do These Hoses Go Polaris Atv Forum. 1996 2000 Polaris Sportsman 335 500 Atv ... 2002 Polaris Sportsman 500 Specs & Features. Engine: A four-stroke, liquid-cooled single-cylinder SOHC engine powers up the quad. Engine displacement is 499 cm3 (30.45 in3), delivered by a 40-mm Mikuni BST carburetor. It has a pressurized dry-sump lubrication system and a single-pipe exhaust.Treat the fuel system with Polaris Carbon Clean. See page 109. 7. If Polaris fuel system additive is not used, the fuel tank, fuel lines, and carburetor should be completely drained of gasoline. Page 115 Set the tire pressure and safely support the ATV with the tires slightly off the ground. Be sure the storage area is well ventilated. The part numbers go far below the diagram these 2 copies have the rest of the parts along with numbers. And this link will take you straight to all of the diagrams for that 98 Sportsman. Just scroll up to 'change assembly' and you can choose any area to view. All The Best, Justin Lee 17 South Industries, LLC 1998 Polaris SPORTSMAN 500 …The main function of a carburetor is to mix air and gasoline in the correct ratio to ensure proper engine function. If the carburetor isn’t tuned properly, the engine receives the wrong fuel-to-air ratio, which can lead to poor performance ...views of gas and oil lines go on polaris sportsman 400 1996; ... brake assembly diagram for 2005 polaris sportsman 500; 2007 polaris sportsman 800 owners manual; ... 2009 polaris 500 sportsman carb float level adjustment manual; 2004 polaris 400 sportsman 400 4x4 how to change the engine oil;Treat the fuel system with Polaris Carbon Clean. See page 109. 7. If Polaris fuel system additive is not used, the fuel tank, fuel lines, and carburetor should be completely drained of gasoline. Page 115 Set the tire pressure and safely support the ATV with the tires slightly off the ground. Be sure the storage area is well ventilated.Carburetor Jetting Clutching Chart Alti-tude AMBIENT TEMPERA-TURE Below 40 F Below 5 C +40 Fand above +5 C to and above Altitude Shift Weight Drive Clutch Spring Driven Clutch Spring Helix* Me-ters (Feet) 0-1800 (0-6000) 157.5 152.5 Meters (Feet) 0-1800 (0-6000) 10WH (5630710) Blue/ Green (7041157) White/ Yellow (7041635) EBS 5131674 1800-3700 ... Shop our large selection of 2012 Polaris SPORTSMAN 500 HO (A12MH50AD/AO/AQ/AX/AZ) OEM Parts, original equipment manufacturer parts and more online or call at 800-638-5822 ... Fuel Tank Asm . Body, Headlight Pod . Body, Rear Cab, Seat & Footwells . ... Carburetor Mounting & Fuel Lines . Engine, Carburetor, Lower . …item 1 2007 Polaris Sportsman 500 Fuel Line 2520443 2520543 2007 Polaris Sportsman 500 Fuel Line 2520443 2520543. $39.99. ... Polaris New OEM ATV Carburetor Boot Big Boss Sportsman Xplorer 400L 2x2 4x4 4x6. $17.99. Trending at $19.48. You may also like. Current slide {CURRENT_SLIDE} of {TOTAL_SLIDES}- You may also like ...View online or download Polaris 1998 Big Boss 500 6x6 Service Manual. ... Oil Tank Vent Line Routing (1996 Sportsman 500) Diagram. 54. ... Fuel Flow Diagrams. 253.Polaris Sportsman 500 Pdf User Manuals. View online or download Polaris Sportsman 500 Owner's Manual ... Fuel Lines. 104. Fuel System. 104. ... Fuel Flow Diagram. 153 ...ATRACYPART Carburetor Carb for 2001-2005 & 2010-2012 Polaris Sportsman 500 4X4 HO | 1997-2009 Polaris scrambler 500 4x4 | 2000-2002 Polaris Trail Boss 325. 583. 50+ bought in past month. $4399. FREE delivery Sat, Oct 7. Or fastest delivery Wed, Oct 4.Overall vehicle dimensions of the 2006 Polaris Sportsman 500 HO are 83 x 48 x 48 inches (2,110 x 1,220 x 1,220 mm – L x W x H). The unloaded minimum ground clearance is 11.25 inches (286 mm), and the wheelbase is 50.5 inches (1,283 mm). The seat height is 33.8 inches (857 mm).Fuel line diagram - Polaris 2009 Trail Boss 330. Posted by tim kellogg on Dec 16, 2013. Want Answer 0. Clicking this will make more experts see the question and we will remind you when it gets answered. ... I have a 2004 polaris sportsman 500 ho 4x4 the carb and gas lines were removed before i got it and it only has a gas on off switch does ...Elite Distributor. Elite OEM (Original Equipment Manufacture) Parts Distributor for premium brands! FREE Shipping on orders of $149 or more! * Restrictions apply. Click here for details. Details. Details. Buy OEM Parts for Polaris, ATV, 2003, SPORTSMAN 500 HO - A03CH50AA-AB-AC-AD-AE-AH-AJ.Steering Post All Options. Tool Kit All Options. Water Pump All Options. Shop our large selection of 2002 Polaris SPORTSMAN 500 ALL OPTIONS (A02CH50) OEM Parts, original equipment manufacturer parts and more online or call at 800-638-5822.GENERAL INFORMATION Magnum Routing Diagram. Cable tie oil tank vent line and fuel pump impulse hose. Edge Trim. To carburetor (lower LH side) To carburetor (top RH side) Fuel Pump. Cable tie through bulkhead secures three hoses Fuel line from fuel valve. Polaris Industries Inc. 1.21. 5/98 GENERAL INFORMATION Hoses. 400s. Loosely cable …2473 posts · Joined 2011. #3 · Mar 27, 2011. i have the same bike, it is in fact your carb vent like cwlongshot said. 2016 Sportsman 450, Polaris front bumper, Powermadd Sentinel handguards, Runva 2500lb Winch, Two Auxbeam 4" LED Light Bars, Rubberdown Customs 1/4" wheel spacers on front, running on 26" Kenda Bearclaw htr's.Then the following diagrams should apply to your scooter. Here I have highlighted in yellow the fuel/air connection from the carburetor to the engine, outlined in blue the air supply from the intake to the carburetor, outlined in red the fuel line from the tank to the carburetor. Last time I changed the oil in my Polaris Sportsman there was some gas in the oil. I put in fresh ethanol free gas loaded with Seafoam. Hoping that would sol...About Press Copyright Contact us Creators Advertise Developers Terms Privacy Policy & Safety How YouTube works Test new features NFL Sunday Ticket Press Copyright ...Treat the fuel system with Polaris Carbon Clean. See page 109. 7. If Polaris fuel system additive is not used, the fuel tank, fuel lines, and carburetor should be completely drained of gasoline. Page 115 Set the tire pressure and safely support the ATV with the tires slightly off the ground. Be sure the storage area is well ventilated.Polaris Pump - Fuel Mikuni (2521135) is used in Engine, Carburetor Mounting and Fuel Lines assembly for 2012 Polaris Sportsman 400 HO 4X4 (A12MH46AF/AX/AZ), Carburetor Mounting and Fuel Lines - A13MH50AJ/AQ/AX/AZ assembly for 2013 Polaris Sportsman 500 HO - A13MH50AJ/AQ/AX/AZ, Engine, Carburetor Mounting and Fuel …Get the best deals for polaris sportsman 500 carburetor oem at eBay.com. We have a great online selection at the lowest prices with Fast & Free shipping on many items! ... POLARIS SPORTSMAN 500 CARBURETOR FUEL PUMP 4x4 ATV QUAD CARB FIT 1996-98 NON HO (For: Polaris Sportsman 500) Opens in a new window or tab. Brand …3. #1. Posted April 4, 2012. Bought a new carberator for my 1999 Sportsman 500. Very excited when it finally started running right & then I put on the air box . . . dogs and can't use more than 1/2 throttle. I've torn it apart, rechecked timing, rechecked valve clearances, checked screw positioning in carb as well as several other little things ...When it comes to ATVs, the 2004 Polaris Sportsman 500 is a top-of-the-line model that has been a favorite of off-road enthusiasts for decades. It offers excellent power, performance, and reliability, making it a great option for those looking to explore the trails. ... Polaris Atv 2004 Oem Parts Diagram For Carburetor Partzilla Com. 1996 2004 ...Shop online for OEM Engine, Carburetor Mounting & Fuel Lines parts that fit your 2013 Polaris SPORTSMAN 500 HO (A13MH50AJ/AQ/AX/AZ), search all our OEM Parts or call at (231)737-45422010 Polaris sportsman 500 problems. My freind has a 2010 Polaris sportsman 500 carb. It was running a little ruff did not think it was nothing to much as it was kinda cold thought it was just warming up well we changed the oil in it checked some other thing over found out the whole air filter was wet. his dad washed it and put in back on wet.3131742 carb for Polaris Sportsman 500 2004 ; Carb for 2001-2005 Polaris Sportsman 500 4X4 HO ; 3131742 carburetor kit for 2001 Sportsman 500 HO DUSE 4X4 ; Includes 1* Carburetor, 1*Throttle Base Cover, 1*air filter , 4 pcs Base Cover Screw, 1* Fuel Pump, 1* Inline Fuel Filter, 4 * clamps etc （As Pic Shows） › See more product detailsShop online for OEM Engine, Carburetor Mounting & Fuel Lines parts that fit your 2010 Polaris SPORTSMAN 500 HO (A10MH50AJ/AX/AZ), search all our OEM Parts or call at (231)737-4542The Cyclepedia Polaris Sportsman 400, 450, and 500 Online Service Manual features detailed full-color photographs and wiring diagrams, complete specifications with step-by-step procedures performed and written by a veteran ATV technician. PLUS you get tech support with a real live person, should you need it. Polaris ATV Coverage Buy OEM Parts for Polaris ATV 2005 Carburetor /Ac/Ag/Ah/Al/At/Fb Diagram1996-2008 For POLARIS SPORTSMAN 500 CARBURETOR & FUEL PUMP 4WD ATV QUAD NON HO (For: Polaris Sportsman 500) Opens in a new window or tab. Brand New. C $74.38. Top Rated Seller Top Rated Seller. or Best Offer. atv-moto-parts (5,211) 99.2% +C $32.50 shipping. from United States. 47 sold.Fuel in air filter box. I have an older Polaris Sportsman 500. I use it primarily as a plow for my long mountain driveway. It runs well in the colder weather but won't even start in the warmer weather. This summer, after trying to get it to start, I opened up the air filter box and found about a half inch of fuel inside and my air filter had ...It appears from the microfiche that 04 1/2 and 05 sportsman 700 carbs will work on your machine. There are a couple more on ebay in addition to the one I sent you a link for. Good luck and let us know how it goes. Save. mshuman01 Discussion starter · #6 · Dec 19, 2012. 2005 Polaris MV7 A05MH68AP.Polaris 2008 sportsman 500 h.o. Pdf User Manuals. View online or download Polaris 2008 sportsman 500 h.o. Service Manual ... Fuel Lines. 36. Vent Lines. 36. Fuel Filter. 37. Compression Test. 37. Engine Mounts. 37. Spark Plug. 38. ... Carburetor - Sportsman 450 Chapter 4 Carburetor - Sportsman 450. 143. Carburetor - Sportsman 450. 144. …In this video I'll be rebuilding and cleaning the carburetor on this 2001 polaris sportsman 500 atv. Thanks for watching! Hopefully you learned what you came...Car backfires through the carburetor are sometimes caused by a lean air/fuel mixture. Backfires may also be caused by a leaking hose, faulty plugs or the brand of fuel being pumped in.Polaris SPORTSMAN 500 HO - A01CH50AA Carburetor A01ch50eb Diagram Catalog Polaris ATV 2001 SPORTSMAN 500 HO - A01CH50AA Carburetor A01ch50eb Check …Jul 10, 2020 · replaced all hoses at same time so I recorded how to do it Hoypeyfiy Carburetor Carb Fit for Polaris Sportsman 90 Polaris Outlaw 50 90 2007-2014 Replaces part # 0454886 with Fuel Filter Product Description & Features: Fits… Parts PowerMotor PD24J Carburetor for 4-Stroke GY6 125cc 150cc ATV Go Karts Scooter Mopeds QMJ/QMI157 QMJ/QMI152 – Manifold Intake Diameter 24mm PD24J CarbShop our large selection of 2012 Polaris SPORTSMAN 500 HO (A12MH50AD/AO/AQ/AX/AZ) OEM Parts, original equipment manufacturer parts and more online or call at 800-638-5822 ... Fuel Tank Asm . Body, Headlight Pod . Body, Rear Cab, Seat & Footwells . ... Carburetor Mounting & Fuel Lines . Engine, Carburetor, Lower . …Polaris Sportsman 500 4x4. Fuel Parts. POWERSPORTSiD is your trusted source for all your Polaris Sportsman 500 4x4 Fuel Parts needs. We expand our inventory daily to give you the latest and greatest in Powersports products. Polaris Sportsman 500 4x4. Fuel Parts. POWERSPORTSiD is your trusted source for all your Polaris Sportsman 500 4x4 Fuel Parts needs. We expand our inventory daily to give you the latest and greatest in Powersports products. The part numbers go far below the diagram these 2 copies have the rest of the parts along with numbers. And this link will take you straight to all of the diagrams for that 98 Sportsman. Just scroll up to 'change assembly' and you can choose any area to view. All The Best, Justin Lee 17 South Industries, LLC 1998 Polaris SPORTSMAN 500 …Carburetor Assembly Fits Polaris Sportsman 500 (1996-2001) Product Description & Features: Fits: Polaris Sportsman 500 (1996-2001), ATP 330 (2004-2005), Big Boss 500 (1998-2002), Hawkeye 400 Read morei would like to know where all the fuel lines go from fuel pump to carburetor to petcock on a late model 2004 polaris sportsman 500 ho Should be petcock to pump, pump to carb, carb to engine.. and you have a vacuum line that makes the pump work ..usually from carb/intake to pump.A fuel line is known as a hose or pipe that is used to transfer fuel from one point to another or from a storage tank to a vehicle. The fuel line is usually made of reinforced rubber to prevent breaking and kinking. Sometimes, it is also made of plastic materials, and although they are located in the vehicle’s undercarriage, and appear to be ...Mar 21, 2022 · A fuel line is known as a hose or pipe that is used to transfer fuel from one point to another or from a storage tank to a vehicle. The fuel line is usually made of reinforced rubber to prevent breaking and kinking. Sometimes, it is also made of plastic materials, and although they are located in the vehicle’s undercarriage, and appear to be ... Those pumps go bad all the time. Pull the pulse line and see if any fuel comes out. None should, if any fuel comes out of the pulse line the diaphragm is torn. The diaphragm can also harden and now pump strong enough. Just pull the line to the carb and see if fuel is coming out when you crank it, if not when your lines are hooked up correctly ...In this video I go over how to diagnose and repair a no start condition due to lack of or no fuel to carburetor. This will pertain to all Polaris 4 stroke ca...Buy OEM Parts for Polaris ATV 2001 Carburetor A01ch50eb Diagram My Garage . Location . Order Help ... Polaris SPORTSMAN 500 HO - A01CH50AA Carburetor A01ch50eb Diagram. Polaris Magnum 325 Pdf User Manuals. View online or download Polaris Magnum 325 Service Manual. ... Fuel Lines. 104. Fuel System. 104. Vent Lines. 104. Carburetor Draining. 105. ... Wiring Diagram 1999 Sportsman 500 / Sportsman 500 RSE. 640. Wiring Diagram 1999 Worker 500 (International) ...Dec 13, 2012 · Need diagram for routing lines in/out of carb (fuel drain oil vac) 2 stroke 300 1994 I've been searching for a diagram that shows routing of all lines in or out of carb for my 1994 300 2 stroke 4x4. On one of the lines there is a plastic fitting on line which i think may be some sort of a vaccume or one way valve, want to ensure its placed ... View and Download Polaris A12MH46AX service manual online. A12MH46AX offroad vehicle pdf manual download. Also for: A12mh46az, A12mh46af, Sportsman 500 2012, 2012 sportsman 500 h.o., 2012 sportsman 400 h.o., 2012 sportsman forest 500 international, 2012 sportsman forest tractor 500 efi... Carburetor polaris sportsman 500 fuel line diagram
Shop online for OEM Engine, Carburetor Mounting & Fuel Lines parts that fit your 2013 Polaris SPORTSMAN 500 HO (A13MH50AJ/AQ/AX/AZ), search all our OEM Parts or call at (231)737-4542BST40-251 Mikuni Rebuild Kit Polaris 500 Sportsman/Scrambler/ATP quantity. Add to cart. SKU: MK-BST40 ... Reviews (0) Description. Mikuni MK-BST40-251 Carburetor Rebuild Kit for the following Polaris 500cc Sportsman, Scrambler and ATP Models listed in the kit contents picture. ... Carb Alloy Outlet Sleeves; Fuel Line T’s & Tails; Gaskets & O ...SidekickMechanic · #3 · Jul 12, 2006. if there is gas flowing out of that, when it is in tight, that means your floats are adjusted wrong, and too much gas is pouring into your carb. it is an overflow as well as a drain plug. take the overflow line (also the drain line) and hold the end of the hose up along side the carb, and see if the gas ...We are disassembling, cleaning, rebuilding, and re-assembling a Polaris Sportsman 500 HO Carburetor Get your Carburetor Rebuild KIT before you start: …2004 Sportsman 700 fuel line diagram. Well, I have taken my 04 Sportsman 700 (carb) down to the bare bones, and it is now all back together, and running. I looked down at the fuel pump, and Ill be darned, the "fuel inlet" nipple has no hose on it at all, and "fuel out" hose is just dangling there with the filter, and another piece of hose on it.View online or download Polaris 1996 Sportsman 500 Service Manual. ... Oil Tank Vent Line Routing (1996 Sportsman 500) Diagram. 54. ... Fuel Flow Diagrams. 253. Manuals and User Guides for Polaris 1999 Sportsman 500. We have 1 Polaris 1999 Sportsman 500 manual available for free PDF download: Service Manual.Hoypeyfiy Carburetor Carb Fit for Polaris Sportsman 90 Polaris Outlaw 50 90 2007-2014 Replaces part # 0454886 with Fuel Filter Product Description & Features: Fits… Parts PowerMotor PD24J Carburetor for 4-Stroke GY6 125cc 150cc ATV Go Karts Scooter Mopeds QMJ/QMI157 QMJ/QMI152 – Manifold Intake Diameter 24mm PD24J CarbGENERAL INFORMATION Magnum Routing Diagram. Cable tie oil tank vent line and fuel pump impulse hose. Edge Trim. To carburetor (lower LH side) To carburetor (top RH side) Fuel Pump. Cable tie through bulkhead secures three hoses Fuel line from fuel valve. Polaris Industries Inc. 1.21. 5/98 GENERAL INFORMATION Hoses. 400s. Loosely cable …Shown here is Mikuni Fuel Pump Rebuild Kit MK-DF52-531 for Yamaha's popular Rhino 450, 660 ATV. The Kit includes new Gaskets, Seals, Diaphragm, Spring and case screws to return the stock fuel pump to like-new operation. Mikuni MK-BSR29-7 Carburetor Rebuild Kit for Suzuki 2004-2009 LT-Z 250 Quad Sport ATV.NOTE: See Chapter 4 for fuel line routing diagram. Vent Lines Check fuel tank, oil tank, crankcase, carburetor, battery and transmission vent lines for signs of wear, deterioration, damage or leakage.The 2003 Polaris Sportsman 500 uses a 4-stroke, liquid-cooled single-cylinder SOHC engine. Like previous-year models, it has a bore-stroke ratio of 92 x 75 mm (3.622 x 2.953 inches) and a compression ratio of 10:1. Piston displacement is 499 cm3 (30.45 in3), delivered by a 40-mm Constant Velocity Mikuni carburetor with a pressurized dry-sump ...Mine: 2018 Sportsman 850SP - 26" Bear Claw HTRs on OEM steel wheels(I really don't like the Aluminum ones) Polaris Hand warmers, Mirrors. Hers: 2019 Sportsman 450. 26" Bear Claw HTRs on Moose 427X Wheels. 2007 Sportsman 500 EFI, Polaris Winch, 25" Bear Claws QSC Clutch Kit, Hand Warmers 2001 Magnum 325 MOSE 12" …Polaris Genuine OEM Complete Carburetor for 2004, 2005, 2006, 2009 ...Rear Wheel Drive. Recoil Starter A01ch50eb. Starting Motor A01ch50eb. Steering Post. Tool Kit A01ch50eb. Water Pump A01ch50eb. Shop our large selection of 2001 Polaris SPORTSMAN 500 HO (A01CH50AA) OEM Parts, original equipment manufacturer parts and more online or call at 800-638-5822.Polaris Fuel Line, 1/4 ID(600 Cm.) (8450040-600) is used in Air Box Sportsman 500 W969244 assembly for 1996 Polaris Sportsman 500 (W969244), Engine Mounting - A99CH50EB assembly for 1999 Polaris Sportsman 500 (A99CH50AA), Engine Mounting - A01CH50AA assembly for 2001 Polaris Sportsman 500 DUSE HO (A01CH50AF), Fuel …Shown here is Mikuni Fuel Pump Rebuild Kit MK-DF52-531 for Yamaha's popular Rhino 450, 660 ATV. The Kit includes new Gaskets, Seals, Diaphragm, Spring and case screws to return the stock fuel pump to like-new operation. Mikuni MK-BSR29-7 Carburetor Rebuild Kit for Suzuki 2004-2009 LT-Z 250 Quad Sport ATV.Just a short video on a quick carb rebuild for a 2003 polaris sportsman 500 HO.View and Download Polaris A12MH46AX service manual online. A12MH46AX offroad vehicle pdf manual download. Also for: A12mh46az, A12mh46af, Sportsman 500 2012, 2012 sportsman 500 h.o., 2012 sportsman 400 h.o., 2012 sportsman forest 500 international, 2012 sportsman forest tractor 500 efi... Offroad Vehicle Polaris Sportsman 500 Touring Quadricycle Owner's Manual. ... lines, fuel hours months valve, filter, pump and carburetor. Re- place lines every two years. 100 hrs Replace annually months... Page 158: Lubrication Recommendations MAINTENANCE Lubrication Recommendations Item 1. ...Last time I changed the oil in my Polaris Sportsman there was some gas in the oil. I put in fresh ethanol free gas loaded with Seafoam. Hoping that would sol...Shown here is Mikuni Fuel Pump Rebuild Kit MK-DF52-531 for Yamaha's popular Rhino 450, 660 ATV. The Kit includes new Gaskets, Seals, Diaphragm, Spring and case screws to return the stock fuel pump to like-new operation. Mikuni MK-BSR29-7 Carburetor Rebuild Kit for Suzuki 2004-2009 LT-Z 250 Quad Sport ATV.Carburetor for Polaris Sportsman 500 HO 4X4 2001-2005 & 2010-2012 | Scrambler 500 4X4 1997-2009 | ATP 500 04-05 ATV Carb Replaces part # 3131567 3131453 with Air Filter ... ESEWALAS 20pcs Fuel Line Kit,9.85 Feet 1/4 Inch ID Fuel Line Hose,2/5" (11mm) ID Hose Clamps,Suitable For Motorcycle Small Engines,Tractors,Mowing Machine,Snow …Certain procedures require the use of special tools. Use only the proper. tools as specified. Comments or suggestions about this manual may be directed to: Service Publications Dept. @ Polaris Sales Inc. 2100. Hwy 55 Medina Minnesota 55340. 2007 Sportsman 450 / 500 EFI / 500 X2 EFI Service Manual PN 9920560. #3 · Oct 19, 2017 I think I?ve got the fuel pump to carb lines correct, can someone tell me which side of the fuel switch is tank and reserve....thanks in advance SaveGet the best deals for 1996 polaris sportsman 500 carburetor at eBay.com. We have a great online selection at the lowest prices with Fast & Free shipping on many items! ... Air Hoses, Lines & Pipes; Gaskets, Seals & O-Rings; Fuel Pumps & Sending Units; ... FOR POLARIS SPORTSMAN 500 CARBURETOR FUEL PUMP 4WD ATV CARB 1996-1998 …All Balls Fuel Pump Kit (47-2009) Replacement For Polaris Sportsman 500 X2 2006 2007, Sportsman 700 EFI 2005 2006 2007, Sportsman 800 EFI 2005 2007, Sportsman 800 EFI Built After 9/05/05 2006. 12. $7480. FREE delivery Thu, …Polaris SPORTSMAN 500 HO - 11MH50AX-AZ Engine, Carburetor Mounting & Fuel Lines Diagram Catalog Polaris ATV 2011 SPORTSMAN 500 HO - 11MH50AX-AZ Engine, …The 2001 Sportsman 500 has a solid-state DC-CDI (Capacitor Discharge Ignition) electric start system with an auxiliary recoil starter. Ignition timing is 30° BTDC @ 5,000 RPM 2°. It has an alternator charging system with a rated output of 250 watts and requires an NGK BKR5E spark plug with a gap of 0.036 inches (0.9 mm).2001 scrambler 2001 90 sportsman 90. View and Download Polaris 2001 50 SCRAMBLER manual online. 2001 50 SCRAMBLER offroad vehicle pdf manual download. Also for: 2001 scrambler, 2001 90 sportsman 90.Polaris SPORTSMAN 500 HO - 11MH50AX-AZ Engine, Carburetor Mounting & Fuel Lines Diagram Catalog Polaris ATV 2011 SPORTSMAN 500 HO - 11MH50AX-AZ Engine, …S. sportsman2000 Discussion starter. 9 posts · Joined 2013. #1 · Feb 3, 2013. I have a 2000 sportsman 500. I can't seem to get a pulse from the carb to work the fuel pump. I can blow into the fuel pulse line and get fuel to pump out. Also did a vacuum check on the pump and it looked good. It seems like the carb is not pulsing the pump.Hoypeyfiy Carburetor Carb Fit for Polaris Sportsman 90 Polaris Outlaw 50 90 2007-2014 Replaces part # 0454886 with Fuel Filter Product Description & Features: Fits… Parts PowerMotor PD24J Carburetor for 4-Stroke GY6 125cc 150cc ATV Go Karts Scooter Mopeds QMJ/QMI157 QMJ/QMI152 – Manifold Intake Diameter 24mm PD24J CarbPolaris Sportsman 500 4x4. Fuel Parts. Carburetors. Fuel Filters. Fuel Pumps. Fuel Petcocks. Nitrous Oxide Systems. Fuel Lines & Hoses. Carburetor Rebuild Kits.New Chinese carb, rebuild, the whole thing. Make sure the fuel line is going to the input to the seat, closer to the bottom of the carb, and not the vent spot that is more towards the top of the carb. Polaris: 04 sportsman 700, 04 scrammy 500, 04 trail touring 550 Yamaha: 98 big bear 350, 01 ttr 125, 02 viper 700 triple Kymco: 2 2016 mxu 270’s.lateburd. 22763 posts · Joined 2014. #5 · Jun 9, 2018. OK - you may have damaged the carb beyond repair by refusing to take it to a knowledgeable mechanic. Your only choice is to spend $525 for part # 3131567 to fix it properly, or $100 + rebuild cost for a good used carb or $35 for a carb on Ebay + tuning expense to make it run right.The part numbers go far below the diagram these 2 copies have the rest of the parts along with numbers. And this link will take you straight to all of the diagrams for that 98 Sportsman. Just scroll up to 'change assembly' and you can choose any area to view. All The Best, Justin Lee 17 South Industries, LLC 1998 Polaris SPORTSMAN 500 W98CH50A ...View and Download Polaris A12MH46AX service manual online. A12MH46AX offroad vehicle pdf manual download. Also for: A12mh46az, A12mh46af, Sportsman 500 2012, 2012 sportsman 500 h.o., 2012 sportsman 400 h.o., 2012 sportsman forest 500 international, 2012 sportsman forest tractor 500 efi... 2007 Polaris Sportsman 500 EFI (Electronic Fuel Injection, Standard) A07MH50AX/AY/AZ/AQ: 2007 Polaris Sportsman 500 EFI (Electronic Fuel Injection, Deluxe) ... Fuel Filter: 10 micron in-line, 30 micron in-tank (non-replaceable) Fuel Injector / Controller: Visteon VP5U1U-12A650-AA: Fuel Injector Size: 39 mm:In this video I go over how to rebuild your fuel system, replacing carburetor, fuel pump, fuel lines and all filters. Also show some common issues for not ru...Buy OEM Parts for Polaris ATV 2004 CARBURETOR Diagram My Garage . Location . Order Help ... Polaris SPORTSMAN 500 A04CH50AO-AQ-AR-AS-AT-AV-AW-AX CARBURETOR Diagram.May 9, 2011 · Not sure on the 2008 (although looking at part diagrams it looks exactly the same), but on the 2010 that thing in the tank on the 500 HO is a fuel sender, not the pump. It functions to operate the gas gauge not pump fuel. The fuel pump is under the left fender (drivers side) and is a system of diaphragms that hold a slight vaccuum. 2 posts · Joined 2013. #1 · Mar 8, 2013. I have a 2004 Polaris ATP (Same as ATV w/ dump bed) 500 high output. Carb was leaking fuel out of overflow when engine was off. The problem was the O'ring on the float needle valve seat. Carb kit installed and gas stopped leaking when the motor is not running, but gas leaks out of the overflow only ...Web this video showing the fuel pump replacement, fuel line routing, and a detailed explanation on how the fuel system works on a polaris atv.the atv shown in th. Web polaris sportsman 500 carburetors can leak due to incorrect float height, worn or stuck needle and seat, junk inside the carburetor, etc. ... Polaris Sportsman 500 …Scrappy507. 1757 posts · Joined 2020. #2 · Mar 22, 2021. Sorry for the crude drawing but m is the main from the tank, res is a shorter screen for the reserve fuel line, and carb is the line out from the petcock to the carb. It doesn’t really matter whether the reserve and main are out into the petcock backwards or not, it’s just if they ...The Cyclepedia Polaris Sportsman 400, 450, and 500 Online Service Manual features detailed full-color photographs and wiring diagrams, complete specifications with step-by-step procedures performed and …i would like to know where all the fuel lines go from fuel pump to carburetor to petcock on a late model 2004 polaris sportsman 500 ho Should be petcock to pump, pump to carb, carb to engine.. and you have a vacuum line that makes the pump work ..usually from carb/intake to pump. View online or download Polaris 1998 Sportsman 500 Service Manual. ... Oil Tank Vent Line Routing (1996 Sportsman 500) Diagram. 54. ... Fuel Flow Diagrams. 253. NOTE: See Chapter 4 for fuel line routing diagram. Vent Lines Check fuel tank, oil tank, crankcase, carburetor, battery and transmission vent lines for signs of wear, deterioration, damage or leakage.Polaris SPORTSMAN 500 HD - A13MH50TD Engine, Carburetor Mounting & Fuel Lines Diagram. Catalog; Polaris; ATV; 2013; SPORTSMAN 500 HD - A13MH50TD; Engine, Carburetor Mounting & Fuel Lines; Check Availability. Select your address # Description Price Qty; 1: Line, Fuel 8450003-1525 In Stock . $69.99:Used on: POLARIS ALL-TERRAIN VEHICLE (ATV) SPORTSMAN 500 4X4 HO 2001-2005 SPORTSMAN 500 4X4 RSE HO 2001 SPORTSMAN 500 4X4 DUSE HO 2001 SPORTSMAN 500 4X4 HO 2010-2012 About After-sales service: First of all, we sincerely apologize to you for returning exchange or refund caused by any reason. …View online or download Polaris 2002 Sportsman 500 Service Manual. Sign In Upload. ... Fuel Tank and Lines. 88. ... Carburetor Idle Mixture Adjustment. 96.The 2001 Sportsman 500 has a solid-state DC-CDI (Capacitor Discharge Ignition) electric start system with an auxiliary recoil starter. Ignition timing is 30° BTDC @ 5,000 RPM 2°. It has an alternator charging system with a rated output of 250 watts and requires an NGK BKR5E spark plug with a gap of 0.036 inches (0.9 mm).. Where is truecar located